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Baxi E.04.08 fault codewhat it means and how to fix it

Stop — call an engineerBoilerTwo alternating pairs, E04 then 08, on the Baxi 200 and 400 Combi of 2016–2023. Dotted E.04.08 on the 200, 400, 600 and 800 Combi 2, 600 and 800 System 2 and Assure 500 from 2023. Three-digit Baxis show E110.Last updated

"Maximum safe temperature value reached": the safety thermostat has opened on a Baxi 200/400 Combi or Combi 2. Circulation first, the thermostat second, in Baxi's own order. One reset, then an engineer.

Get a Gas Safe registered engineer to look at your Baxi E.04.08

We do not pass enquiries to a repair firm, so there is no form here. Find a Gas Safe registered engineer through the Gas Safe Register, and ask to see their registration card when they arrive — it is the register, not the van, that tells you they are qualified.

Has it happened before?

The right answer depends on what you can see. Pick the one that matches.

Choose the option on the left that matches what your appliance is doing, and the answer for that case appears here.

First time, and the boiler otherwise runs well

Possibly air after a top-up or a brief circulation stall. Baxi's reset is allowed once.

Check the pressure, bleed any cold-topped radiator, reset once (one second on a Combi 2, three on a 200/400). Mention it at the next service.

It has come back, or the display showed H.01.05, H.01.08 or H.01.14 beforehand

The circulation is failing and the thermostat is catching it. Pump, air or a fouled exchanger, in Baxi's order.

Stop resetting and book a Gas Safe registered engineer.

What E.04.08 means

E.04.08 is the overheat lockout on Baxi's two-part and dotted displays. The 200 and 400 Combi manual defines E04 08 as "Maximum safe temperature reached (Safety thermostat open-circuited)"; the Combi 2 manual has "Maximum safe temperature value reached" and Baxi's professional page the same. A thermostat on the heat exchanger has seen the water go past its limit and cut the burner, exactly as E110 does on the three-digit Baxis.

What the manuals do that the older ones did not is print the diagnostic order. The Combi 2 table heads its remedy "INSUFFICIENT CIRCULATION — check the pressure in the installation, switch on the manual degassing function, check that the pump is working, check the circulation in the boiler/installation", and only then "OTHER POSSIBLE CAUSES — check the safety thermostat connection, check that the safety thermostat is working correctly". The 200/400 table is the same list in different words, adding "check the cleanliness of the heat exchanger". So Baxi's own position is that an overheat is a circulation problem until proven otherwise: the burner heats water the pump is not moving, or a heat exchanger full of air or sludge cannot pass the heat on, and the thermostat trips because it is the last line.

It is a permanent fault, and the reset is the button — one second on a Combi 2, at least three seconds on a 200 or 400 — but this page is rated danger because a boiler that reaches its safety limit more than once is using its safety device as a control, and both the 200/400 and Combi 2 manuals end the householder's instruction the same way: if the fault cannot be reset or recurs, contact your installer, annual service provider or Baxi Customer Support. Related codes tell you the trouble was building: H.01.05 (flow and return too far apart), H.01.08 (flow temperature rising too fast), H.01.14 (maximum flow temperature) and E.04.03 (maximum flow temperature exceeded) are all circulation warnings the board shows before it gets to E.04.08.

What causes it

Causes of the Baxi E.04.08 fault code, most common first
CauseWhat is actually happeningHow likely
Pump not moving waterBaxi's first heading, "insufficient circulation — check that the pump is working". A pump that has stuck or lost its supply leaves water sitting in the exchanger while the burner heats it.Common
Air in the boiler or systemBoth manuals say to run the manual de-aeration (degassing) cycle and check the installation pressure. Air pockets after a refill or a pressure loss let part of the exchanger run dry.Common
Heat exchanger fouledThe 200/400 table's "check the cleanliness of the heat exchanger". Sludge inside or deposit on the flue side slows the heat transfer and the metal runs hot.Occasional
Safety thermostat or its connectionBaxi's "other possible causes": the thermostat itself drifted or its connector loose, so it opens on a boiler that is not overheating. Cheap, and checked after the circulation.Occasional

Can you fix it yourself?

What it costs to fix

Typical repair cost

£0–£600

Time on site

1h 30m

One reset costs nothing. Safety thermostat fitted £90–£150. Pump £200–£320. System clean £300–£500. Heat exchanger £450–£600.

Typical UK prices including parts and labour, updated September 2026. Your quote may differ.

Parts you may need

We may earn a commission if you buy a part through one of these links. It does not change what you pay, and it does not affect which parts we list.

Magnetic system filter, 22mm

MAG-22£65–£120Plumbing merchant

Price checked 28 September 2026

Baxi / Potterton / Main safety (overheat) thermostat

7207653£15–£40Authorised Baxi parts distributor

Price checked 28 September 2026

Baxi / Potterton / Main pump assembly

7684006£120–£240Authorised Baxi parts distributor

Price checked 28 September 2026

Own this appliance and had this code? . Nothing is published until a person has read it.

Written by

Andrew Pickett

Researcher and writer

Last updated

Technical review

Not reviewed by an engineer

No engineer has read this page. Severity follows what the manufacturer publishes, and we would rather tell you that than let a byline imply a sign-off.

What we check instead

Sources and how we verified this

We establish the facts from the sources below and then write the explanation ourselves. We do not copy manufacturer wording and we do not host their manuals.

  • Manufacturer technical and service documentation
  • Manufacturer support portal

This page has not been reviewed by an engineer, and we would rather tell you that than imply otherwise. The severity rating follows what the manufacturer publishes: where they say isolate the appliance and call someone, so do we.

Read our full verification process

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